13–15 Oct 2026
Hotel Caesius Terme & SPA Resort - Bardolino - Verona
Europe/Rome timezone

Shear and dynamic effects on hot deformation of Fe-25Mn-5Al-0.7C lightweight steel

14 Oct 2026, 15:20
20m
Gardenia room (Hotel Caesius Thermae & Spa Resort)

Gardenia room

Hotel Caesius Thermae & Spa Resort

Via Peschiera, 3, 37011 Bardolino VR
Oral presentation (paper for journal’s special issue) Rolling, Forging & Hot Deformation IV

Speaker

Ruowei Li (Politecnico di Milano)

Description

FeMnAlC lightweight steel exhibits a narrow hot-working window. In industrial rolling, shear stress and dynamic parameter variations are unavoidable and may induce defects. This study compares the hot deformation behavior of Fe-25Mn-5Al-0.7C steel under uniaxial compression versus shear compression using Gleeble 3800 tests at 950–1100 °C and 0.01–10 s⁻¹, including sudden temperature/strain rate changes. Microstructure was characterized by OM, SEM and XRD, and a DRX kinetic model was implemented into Deform 3D. The results show that shear stress significantly enlarges the instability region on processing maps and narrows the safe window to T > 1075 °C and ε ̇< 0.015 s⁻¹. Direct comparison between uniaxial and shear compression tests confirms that the presence of shear stress is largely responsible for defect formation (e.g., banded structures, flow localization) during rolling. Increasing temperature or strain rate eliminates such defects, while a sudden strain rate rise promotes DRX nucleation and improves uniformity. A temperature modified DRX model well predicts the microstructural evolution. These findings provide a theoretical basis for minimizing shear induced defects in industrial hot rolling of FeMnAlC lightweight steel.

Speaker Company/University Politecnico di Milano

Author

Ruowei Li (Politecnico di Milano)

Co-authors

Prof. Caiyi Liu (Politecnico di Milano) Prof. Shenghao Lu (Shijiazhuang Construction Project Review and Evaluation Center) Prof. Silvia Barella (Politecnico di Milano) Dr Shuo Guo (Politecnico di Milano) Dr Sunrui Tao (Politecnico di Milano) Dr Xiaofei Fang (Yanshan University) Prof. Yan Peng (Yanshan University) Prof. Andrea Gruttadauria (Politecnico di Milano) Dr Marco Belfi (Politecnico di Milano) Dr De Li (Politecnico di Milano) Prof. Carlo Mapelli (Politecnico di Milano)

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