13–15 Oct 2026
Hotel Caesius Terme & SPA Resort - Bardolino - Verona
Europe/Rome timezone

A CAD/CAE Integrated Simulation Method for the Hydraulic System of Forging Presses Based on Model Parameter Mapping

14 Oct 2026, 11:00
20m
Gardenia room (Hotel Caesius Thermae & Spa Resort)

Gardenia room

Hotel Caesius Thermae & Spa Resort

Via Peschiera, 3, 37011 Bardolino VR

Speaker

Dr Zhiqiang He (Yanshan University)

Description

Forging presses are key equipment for the high-precision forming of large forgings, and their hydraulic systems directly determine the loading capacity, motion accuracy, and forming stability of the equipment. To address the problems in the traditional design process of forging press hydraulic systems, such as reliance on engineering experience, data disconnection between CAD structural models and CAE simulation models, and the difficulty of quantitatively evaluating the dynamic response and performance influence caused by structural parameter changes at the design stage, this paper proposes a CAD/CAE integrated digital design and simulation verification method for forging press hydraulic systems. First, the structural composition and working mechanism of the forging press hydraulic system are analyzed, and parametric models of key components, including hydraulic cylinders, pumps, valves, accumulators, and pipelines, are established. Second, a cross-platform parameter-driven and automatic mapping mechanism between the design model and the simulation model is constructed, enabling the collaborative updating of geometric structural parameters, system configuration parameters, and simulation parameters. Furthermore, a digital simulation platform integrating parametric modeling, dynamic simulation, multi-source data import, result-curve analysis, and three-dimensional motion visualization is developed to analyze key indicators such as moving beam displacement, cylinder pressures, and valve opening states. The results show that the proposed method can integrate the design, simulation, and verification processes of forging press hydraulic systems, improve parameter iteration efficiency and simulation result traceability, and provide technical support for scheme optimization, virtual commissioning, and digital design of hydraulic systems in forging equipment.

Speaker Company/University Yanshan University

Authors

Prof. Fugang Zhai (Yanshan University) Mr Zhuofan Yang (Yanshan University) Dr Zhiqiang He (Yanshan University) Dr Caiyi Liu (Yanshan University) Prof. Hamid Reza Karimi (Politecnico di Milano)

Presentation materials

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Peer reviewing

Paper