13–15 Oct 2026
Hotel Caesius Terme & SPA Resort - Bardolino - Verona
Europe/Rome timezone

Ingot uphill casting defect potential reasons and forecast by different approach and analysis.

14 Oct 2026, 17:30
20m
Lilium+Iris room (Hotel Caesius Thermae & Spa Resort)

Lilium+Iris room

Hotel Caesius Thermae & Spa Resort

Via Peschiera, 3, 37011 Bardolino VR

Speaker

Dr Ferruccio Pastorino

Description

Uphill casting is widely used to cast high quality ingots in order to reduce several defects coming from gas or solid trapped inclusions, inhomogeneity, holes consequent to the direct pour casting etc. Uphill casting reduce turbulence, improve slag removal by floating slag particles on the ingot top. Notwithstanding that, there are several reasons that can generate troubles in the final product with consequent technical and economic damages. Low or incorrect refractory qualities may release polluting parts to the final product, complicated shapes or layouts can reduce the casting speed and efficiency. Experience showed that the quality, shapes and layout of the caster refractories may affect the final products. Other possible analysis consist in:
- the use of post-mortem residual bones examinations to identify possible sources of defects
- casting simulations by means of Finite Elements Methods (F.E.M.) in order to develop better layouts and shapes to reduce potential defects.
This paper would like to resume these experimental approaches to promote new and more accurate systems to improve ingot quality with eventual use of AI.

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