Operating experiences with Spray Cooled EAF conversion at SDI Columbia City

13 May 2026, 11:40
20m
Parini room (Milan Marriott Hotel)

Parini room

Milan Marriott Hotel

Oral Presentation EEC 5.A Successful implementation of electric steelmaking technologies Successful implementation of electric steelmaking technologies & Best practices

Speakers

Louis Valentas (Systems Spray-Cooled) Scott Ferguson (Systems Spray-Cooled)

Description

In 2016, SDI's Structural and Rail Division (SRD) in Columbia City, Indiana initiated a strategic upgrade to its electric arc furnace (EAF) operation. The facility transitioned from pressurized tubular water-cooled panels to a modern spray-cooled upper shell system. This enhancement aimed to address safety concerns, improve thermal performance, and lower maintenance demands. Over time, complementary technologies such as a spray-cooled roof, elbow, copper burner box, and the SYSTEMS Spray Safe Humidity Sensor were also introduced. This paper details the technical, economic, and operational benefits realized from these innovations.

Speaker Company/University Systems Spray-Cooled
Speaker Country United States

Primary authors

Louis Valentas (Systems Spray-Cooled) Scott Ferguson (Systems Spray-Cooled) Mr Stephan Ferenczy (Steel Infinity)

Co-authors

Mr Clay Gross (Steel Dynamics) Mr Kyle Tew (Steel Dynamics)