6–9 Oct 2025
Palaexpo Veronafiere
Europe/Rome timezone
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TRANSinter – Sintering process role in the (partial) transition to the Direct Reduction Route

9 Oct 2025, 11:00
20m
Vivaldi (Palaexpo Veronafiere)

Vivaldi

Palaexpo Veronafiere

Veronafiere, Viale del Lavoro 8, 37135 Verona
Oral Ironmaking - Sintering and pelletising Ironmaking Sintering & Pelletizing

Speaker

Hubert Fouarge (CRM group)

Description

To drastically reduce CO2 emissions, European steelmakers are considering a transition from the Blast Furnace (BF) route to the direct reduction (DR) route. TRANSinter investigates solutions to support the first step in the transition step based on the valorization of existing sinter plants.

Following solutions are being investigated :
- Adapted sinter for use in DR shafts as an alternative to DR grade pellets and a way to valorize by-products onsite after the transition.
- Increased recycling rates to keep valorizing by-products (including from the DR route) in spite of the decreasing number of sinter strands in operation.
- Cleaner sintering processes including
• bio-coals made from low quality residues (such as sewage sludge)
• an original waste gas recirculation layout
• process actions
• end-of-pipe treatments that are yet to be tested at sinter strands.

These solutions are being investigated using a wide range tools ranging from lab trials and modelling work to pilot scale trials, which led to early results including assessment of:

• the maximum amount of standard sinter that can be fed to a DR shaft and possible adaptations to increase it
• the impact of by-products mixes for different future scenarios on sintering process (including environmental performance)
• a wide range of emission reduction solutions including thermo-chemical conversion of low-value residues into solid fuel.

This research is funded by the Research fund For Coal and Steel (RFCS), project # 101112600 , July 2023 to December 2026.

Primary authors

Hubert Fouarge (CRM group) Mrs Bárbara Dornelas (CRM group) Mr Jan Wiencke (ArcelorMittal Maizières Research) Mr Kevin Ardon (ArcelorMittal Maizières Research) Ms Judit Kaknics (ArcelorMittal Maizières Research) Mr Alberto González Cuetos (ArcelorMittal Investigación e Innovación) Mr Juan Ramón Díaz Bodes (ArcelorMittal Investigación e Innovación) Ms Maria Martinez Pacheco (Tata steel Nederland Technology) Mr Hubert Breukelman (Tata steel Nederland Technology) Marta Di Bianca (CONSORZIO PER LA RICERCA E LA DIMOSTRAZIONE SULLE ENERGIE (Re-Cord)) Mr Andrea Salimbeni (CONSORZIO PER LA RICERCA E LA DIMOSTRAZIONE SULLE ENERGIE (Re-Cord))

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