6–9 Oct 2025
Palaexpo Veronafiere
Europe/Rome timezone
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Carburization with methane of different iron-bearing oxide pellets reduced by hydrogen

7 Oct 2025, 11:10
20m
Margherita I (Palaexpo Veronafiere)

Margherita I

Palaexpo Veronafiere

Veronafiere, Viale del Lavoro 8, 37135 Verona
Oral Presentation Hydrogen-based Steelmaking Hydrogen-Based Direct Reduction (H-DRI)

Speaker

Manish Kumar Kar (Norwegian University of Science and Technology)

Description

To reduce CO₂ emissions in iron and steel production, the industry is transitioning towards hydrogen-based reduction. However, a key challenge lies in the sustainable production of hydrogen, as most hydrogen is currently derived from hydrocarbon decomposition. Additionally, during the smelting of Direct Reduced Iron (DRI) in steelmaking, a certain amount of carbon in DRI feed is beneficial. In this study, hydrogen was used to reduce iron oxides in two iron-bearing pellets, which were quite different in compositions and physical characteristics. The reduction was conducted at 900 °C, followed by carburization at the same temperature using hydrogen with 10 vol% CH₄ for different durations. XRD, SEM, LECO, and XRF analyses were performed to examine the phase compositions, microstructure, carbon content, and chemical compositions before and after reduction. The results confirmed complete reduction of iron oxides during the reduction stage, and in carburization, DRI mass gains were observed due to the carburization and the formation of cementite and graphite phases. Prolonged carburization led to the decomposition of cementite, further influencing the phases distrubutions and compositions.

Primary author

Manish Kumar Kar (Norwegian University of Science and Technology)

Co-author

Prof. Jafar Safarian (NTNU ,Norway)

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